Facilities & Equipment

PLANT FACILITIES AND EQUIPMENT LIST

Plant 1 : Aluminum Foundry, Secondary Machining, General Offices, Sales and Engineering Offices

Plant 2 : Zinc Foundry and Secondary Machining

Die Casting Equipment

(1)	Leybold Sogevac Central Vacuum System
(6)	Die-Cast Process Monitors
(3)	Sterlco Die Heaters
(6)	Rimrock Extractors 44” to 80” reach
(11)	Shamrock Ladles
(1)	Strong Arm
(1)	Fanuc S400 Robotic Arm
(1)	Rimrock Ladle
(1)	Advance Ladle
(1)	Zeks Air Dryer
(8)	Conveyers
(3)	Regoplax Oil Heaters
(1)	Fanuc Robot
(1)	Moto Man Robot
(1)	100-HP Screw Air Compressor
(1)	75-HP Screw Air Compressor
(1)	75-HP Rotary Air Compressor

Aluminum

(3)	400 ton Castmaster cold chamber die-cast machines
(5)	600 ton Castmaster cold chamber die-cast machines
(1)	650 ton B & T Ex-Cell-O (programmable) cold chamber die-cast machine
(1)	700 ton B & T Ex-Cell-O (programmable) cold chamber die-cast machine
(1)	800 ton Castmaster cold chamber (programmable) die-cast machine
(1)	800 ton Castmaster cold chamber die-cast machines
(1)	900 ton B & T Ex-Cell-O (programmable) cold chamber die-cast machine
(1)	900 ton Lester (programmable) cold chamber die-cast machine
(1)	1200 ton HPM (programmable) cold chamber die-cast machine
(1)	1200 ton Castmaster (programmable) cold chamber die-cast machine
(16)	Machines total – Aluminum

Zinc

(2)	400 ton HPM hot chamber die-cast machines
(1)	600 ton HPM hot chamber die-cast machine
(3)	Machines total – Zinc

Furnaces

Aluminum

(16)	High efficiency MPH holding furnaces 1,500 lb. to 4,100 lb. capacity
(1)	Scott – 8,800 lb. Capacity
(1)	Scott – 12,000 lb. capacity
(1)	BRW – 26,000 lb. capacity; 2,600 lb. per hour breakdown
(1)	BRW – 60,000 lb. capacity; 6,000 lb. per hour breakdown

Zinc

(1)	MPH – 19,500 lb. capacity

Trim Presses

Aluminum and Zinc

(12)	C-Frame hydraulic trim presses – 4 ton to 35 ton capacity (Dennison, Doyle and Like)
(15)	4-posters 30-75 ton capacity
(4)	Horizontal Trim Presses

Secondary Operations

(1)	Warner Swasey – 1 A-C Chucker
(11)	Hypneumat –  Multi-spindle lead screw tapping machines
(3)	Hypneumat – 2-way combination drilling, tapping, reaming unit
(3)	Turret lathes
(4)	Vertical or horizontal sanders
(13)	Rockwell drill presses
(12)	Ramco parts washers
(1)	APM multi-spindle drill & tap horizontal and vertical; 160 spindles per drill & tap
(1)	Bronco 6.5 rubber mill barrel blast machine
(1)	Viking shot blast machine
(2)	Five-way drill & tap machine centers
(1)	RTT 3 head mill
(1)	Hypneumat – multi spindle drill press, Bendix
(1)	Tsudakoma 4th axis 12”
(1)	Hass 4th axis 9”
(1)	Yuasa 4th axis 12”
(2)	NSK 4th axis 8”
(1)	Double Head Drill / Tap Machine
(1)	Tap Arm
(2)	Band Saws
(1)	Three head horizontal drill press
(1)	Lazzeri 4 stage washer
(1)	Ultra Mattic 20 Cube Tumble Deburr
(1)	XL Drill/Tap Machine
(1)	Sweco Bowl Tumble Deburr

CNC Machining Operations

(1)	OKK – PVC 510 vertical machining center
(1)	Kitamura – Myturn 3B vertical machining center
(1)	Kitamura 7X vertical machining center w/Fanuc 16iMA CNC control
(1)	Takisawa – V1E drilling and tapping center
(1)	OKK – PVC 40 vertical machining center
(1)	Brother – TC – 323 machining center
	** Note: All of the above with 4th axis capability
(1)	Kent Mill
(1)	Mazak Quick Turn 20 Lathe
(1)	Kitamura Horizontal CNC
(1)	Kitamura Vertical CNC

Tool Room

(1)	Chevalier electrical discharge machine
(1)	18” Troyke rotary table
(1)	12” Troyke cross-slide rotary table
(1)	Darex drill sharpener
(1)	Black & Decker drill sharpener
(1)	Acer vertical milling machine
(1)	Lagun FTV vertical milling machine
(2)	Bridgeport vertical milling machines
(1)	Cincinnati horizontal-vertical mill
(1)	Lucas boring mill
(1)	Bergonzi radial drill press
(1)	Leland-Gifford drill press
(1)	Delta 6” tool room lathe
(1)	Hardinge tool room lathe
(1)	LeBlond 15” engine lathe
(1)	Acer surface grinder
(1)	Gorton cutter grinder
(1)	Cut-off wheel
(2)	Delta pedestal grinders
(1)	Horizontal band saw
(1)	Vertical band saw
(1)	Grob band saw – blade Welder type RW-B
(1)	Arbor press
(1)	Econoline glass bead blast machine
(1)	Miller dialarc HF heliarc welder
(1)	5 x 8 magnetic sine plate
(1)	Wilson Rockwell hardness tester
(1)	Sunner HL-80 Hone Maching

Quality Assurance

(1)	Realtime X-ray system
(1)	Bright Apex Mitutoyo 710 computerized, geometric, coordinate measuring machine
(1)	GEO 6000 software
	SPC Real-Time Plus software
(1)	Micro-Vu optical comparator
(3)	Brown & Sharpe surface plates
(3)	Sets – pin gages (Complete)
	Height Gages
	Depth micrometers
	Standard micrometers
	Vernier Calipers / Dial Calipers
	Miscellaneous, thread gages, dedicated plug gages, checking fixtures, etc.
	Dial snap gages
	Dial bore gages
(1)	Metri-Stat statistical software package with
(1)	DataMyte 953 stat system
(1)	Mitutoyo micro processor
	- Mating digital electronic indicators
	-Digital electronic micrometers/calipers
	-Digital electronic bore gages; etc.
	Production & lab grade gage blocks
	(traceable) N.B.S.
(1)	Electronic Pyrometer
(2)	Miniature optical comparators
(1)	Mitutoyo surface roughness tester
(1)	Electronic Coating Thickness Gage
(1)	Spectrophotometer
(1)	10” compound sine
	Tesa thread micrometers:
(1)	0 to 1”
(1)	1” to 2”

Computers

Hardware

(25)	Win/2k Desktop Computers
(5)	Win/XP Notebook Computers
(20)	Win/CE Thin Client Computers
(8)	Win/XP Process Monitoring Computers
(4)	Win/NT 4.0 Process Monitoring Computers
(1)	Win/XP TeLANophy Computer
(1)	E-Size Plotter
(17)	Laser/Inkjet Printers

Software

(50)	Guardian Software Systems (Manufacturing & Accounting)
(50)	Microsoft Office 2007
(50)	New Dimensions Maintenance Automation
(1)	SolidView Pro
(1)	PTC PRO/E Wildfire 3.0
(1)	AutoCAD14
(1)	CADKey99

Treatment Centers

(1)	Roilgard VG-220 evaporator system
(1)	Roilgard VG-300 evaporator system

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